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05 Cylinder Head, Timing, Oil and Injection Pump - OM616

Cylinder head

• 05-100 - Repair instructions for cylinder heads and cylinder head gaskets
• 05-105 - Cylinder head bolts and cylinder head bolt retorquing
• 05-110 - Retightening hexagon socket cylinder head bolts
• 05-115 - Removal and installation of cylinder head
• 05-117 - Removal and installation of precombustion chambers
• 05-118 - Refacing cylinder head parting surface
• 05-120 - Pressure-testing cylinder head
• 05-135 - Checking and replacing valve guides
• 05-155 - Refacing valve seats

Camshaft, rocker arm and valves

• 05-210 - Checking and adjusting valve clearance
• 05-215 - Checking and adjusting camshaft timing
• 05-220 - Removal and installation of camshaft
• 05-225 - Grinding camshaft journals
• 05-235 - Removal and installation of rocker arms and rocker arm brackets
• 05-240 - Replacement of rocker arms and rocker arm brackets
• 05-250 - Removal and installation of valve springs
• 05-260 - Checking valve springs
• 05-270 - Replacing valve spring seals
• 05-280 - Checking and refacing valves

Timing chain, chain tensioner, tensioning and slide rails

• 05-310 - Removal and installation of chain tensioner
• 05-320 - Replacement of timing chain
• 05-330 - Removal and installation of tension rail
• 05-340 - Removal and installation of slide rails

Oil pump and injection pump drive

• 05-410 - Removal and installation of helical gear shaft
• 05-412 - Removal and installation of intermediate gear shaft
• 05-440 - Removal and installation of idler gear  

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